Evaluation of audio test methods and measurements for end-of-line loudspeaker quality control

In order to minimize costly warranty repairs, loudspeaker OEMS impose tight specifications and a “total quality” requirement on their part suppliers. At the same time, they also require low prices. This makes it important for driver manufacturers and contract manufacturers to work with their OEM customers to define reasonable specifications and tolerances. They must understand both how the loudspeaker OEMS are testing as part of their incoming QC and also how to implement their own end-of-line measurements to ensure correlation between the two.

Authors: Steve Temme, Listen, Inc. and Viktor Dobos, Harman/Becker Automotive Systems Kft.
Presented at ISEAT 2017, Shenzhen, China

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Evaluation of Audio Test Methods and Measurements for End-of-Line Automotive Loudspeaker Quality Control

In order to minimize costly warranty repairs, automotive manufacturers impose tight specifications and a “total quality” requirement on their part suppliers. At the same time, they also require low prices. This makes it important for automotive manufacturers to work with automotive loudspeaker suppliers to define reasonable specifications and tolerances, and to understand both how the loudspeaker manufacturers are testing and also how to implement their own measurements for incoming QC purposes.

Specifying and testing automotive loudspeakers can be tricky since loudspeakers are inherently nonlinear, time variant and affected by their working conditions & environment which can be change dramatically and rapidly in a vehicle. This paper examines the loudspeaker characteristics that can be measured, and discusses common pitfalls and how to avoid them on a loudspeaker production line. Several different audio test methods and measurements for end-of-the-line automotive speaker quality control are evaluated, and the most relevant ones identified. Speed, statistics, and full traceability are also discussed.

Authors: Steve Temme, Listen, Inc. and Viktor Dobos, Harman/Becker Automotive Systems Kft.
Presented at the 142nd AES Convention, Berlin, Germany

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Advances in Impedance Measurement of Loudspeakers and Headphones

Impedance measurement is often the sole electrical measurement in a battery of QC tests on loudspeakers and headphones. Two test methods are commonly used, single channel and dual channel. Dual Channel measurement offers greater accuracy as both the voltage across the speaker (or headphone) and the reference resistor are measured to calculate the impedance. Single Channel measurement methods are more commonly used on the production line because they only require one channel of a stereo soundcard, which leaves the other free for simultaneous acoustic
tests. They are less accurate, however, due to the test methods making assumptions of constant voltage or constant current. In this paper we discuss a novel electrical circuit that offers similar impedance measurement accuracy compared to complex dual channel measurement methods but using just one channel. This is expected to become popular for high throughput production line measurements where only one channel is available as the second channel of the typical soundcard is being used for simultaneous acoustic tests.

Authors: Steve Temme and Tony Scott
Presented at the 135th AES Conference, New York 2013

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