Evaluation of audio test methods and measurements for end-of-line loudspeaker quality control
In order to minimize costly warranty repairs, loudspeaker OEMS impose tight specifications and a “total quality” requirement on their part suppliers. At the same time, they also require low prices. This makes it important for driver manufacturers and contract manufacturers to work with their OEM customers to define reasonable specifications and tolerances. They must understand both how the loudspeaker OEMS are testing as part of their incoming QC and also how to implement their own end-of-line measurements to ensure correlation between the two.
Authors: Steve Temme, Listen, Inc. and Viktor Dobos, Harman/Becker Automotive Systems Kft.
Presented at ISEAT 2017, Shenzhen, China


In order to minimize costly warranty repairs, automotive manufacturers impose tight specifications and a “total quality” requirement on their part suppliers. At the same time, they also require low prices. This makes it important for automotive manufacturers to work with automotive loudspeaker suppliers to define reasonable specifications and tolerances, and to understand both how the loudspeaker manufacturers are testing and also how to implement their own measurements for incoming QC purposes.
Impedance measurement is often the sole electrical measurement in a battery of QC tests on loudspeakers and headphones. Two test methods are commonly used, single channel and dual channel. Dual Channel measurement offers greater accuracy as both the voltage across the speaker (or headphone) and the reference resistor are measured to calculate the impedance. Single Channel measurement methods are more commonly used on the production line because they only require one channel of a stereo soundcard, which leaves the other free for simultaneous acoustic